{"id":9978,"date":"2022-04-27T13:35:33","date_gmt":"2022-04-27T11:35:33","guid":{"rendered":"https:\/\/www.dimacsrl.com\/home\/?p=9978"},"modified":"2024-05-15T17:34:28","modified_gmt":"2024-05-15T15:34:28","slug":"how-to-prevent-any-premature-fastener-failures-with-heat-treatment","status":"publish","type":"post","link":"https:\/\/www.dimacsrl.com\/es\/archives\/how-to-prevent-any-premature-fastener-failures-with-heat-treatment\/","title":{"rendered":"C\u00f3mo prevenir fallas prematuras en los sujetadores con tratamiento t\u00e9rmico"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"9978\" class=\"elementor elementor-9978\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-fed459f elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"fed459f\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-578a902\" data-id=\"578a902\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-ce96cec elementor-widget elementor-widget-image\" data-id=\"ce96cec\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" data-src=\"https:\/\/www.dimacsrl.com\/wp-content\/uploads\/Dimac-how-to-prevent-premature-fastener-failures.jpg\" title=\"\" alt=\"\" src=\"data:image\/svg+xml;base64,PHN2ZyB3aWR0aD0iMSIgaGVpZ2h0PSIxIiB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciPjwvc3ZnPg==\" class=\"lazyload\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-633779f elementor-widget elementor-widget-text-editor\" data-id=\"633779f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3><span style=\"color: #839939;\">Control de calidad de\u00a0<\/span><span style=\"color: #839939;\">piezas cr\u00edticas para la seguridad<\/span><\/h3>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b2a94a3 elementor-widget elementor-widget-text-editor\" data-id=\"b2a94a3\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><span style=\"font-size: 16px;\"><b><i>El tratamiento t\u00e9rmico es muy importante para los sujetadores de seguridad automotrices. Es un proceso delicado que puede supervisarse mediante las modernas tecnolog\u00edas de la Industria 4.0, pero que a\u00fan requiere un an\u00e1lisis final 100% de cada pieza antes del env\u00edo, con el fin de cumplir con los requisitos de la cadena de suministro automotriz.<\/i><\/b><\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-eb6cb87 elementor-widget elementor-widget-text-editor\" data-id=\"eb6cb87\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><span style=\"font-size: 16px; color: var( --e-global-color-text ); font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-weight: var( --e-global-typography-text-font-weight );\">El control del tratamiento t\u00e9rmico es sin duda una especie de <\/span><span style=\"font-size: 16px; color: var( --e-global-color-text ); font-family: var( --e-global-typography-text-font-family ), Sans-serif;\"><b>Inspecci\u00f3n mediante ensayos no destructivos (END)<\/b><\/span><span style=\"font-size: 16px; color: var( --e-global-color-text ); font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-weight: var( --e-global-typography-text-font-weight );\"> en la que Dimac ha invertido importantes esfuerzos de investigaci\u00f3n y desarrollo durante los \u00faltimos tres a\u00f1os, alcanzando hoy en d\u00eda un rendimiento excepcional en t\u00e9rminos de tasa de clasificaci\u00f3n y precisi\u00f3n de inspecci\u00f3n.<\/span><\/p><p><span style=\"font-size: 16px;\">En colaboraci\u00f3n con los fabricantes m\u00e1s importantes de dispositivos NDT para la detecci\u00f3n HT, Dimac ha renovado todas las m\u00e1quinas de la gama con estaciones NDT de \u00faltima generaci\u00f3n capaces de realizar este control crucial con la m\u00e1xima precisi\u00f3n y productividad.<\/span><\/p><p><span style=\"font-size: 16px;\">El <b><a href=\"https:\/\/en.wikipedia.org\/wiki\/Eddy_current\">corriente par\u00e1sita<\/a> estaci\u00f3n <\/b>escanea la pieza mediante 24 frecuencias diferentes para detectar cualquier variaci\u00f3n m\u00ednima en la estructura del material, as\u00ed como para detectar problemas de chapado y recubrimiento superficial con el fin de evitar fallos prematuros en los elementos de fijaci\u00f3n.<\/span><\/p><p><span style=\"font-size: 16px;\"><b>Este tipo de control es obligatorio para las piezas cr\u00edticas para la seguridad.<\/b> Pertenecientes al tren de potencia o al sistema de frenos, o cualquier aplicaci\u00f3n en la que los elementos de fijaci\u00f3n est\u00e9n sometidos a vibraciones constantes o expuestos a la corrosi\u00f3n.<\/span><\/p><p><span style=\"font-size: 16px;\">La interfaz hombre-m\u00e1quina de la aplicaci\u00f3n Dimac para la detecci\u00f3n de HT es realmente f\u00e1cil de usar. La configuraci\u00f3n es intuitiva, gracias al proceso de prueba multifrecuencia simplificado por un asistente que reconoce y clasifica f\u00e1cilmente cualquier sujetador con desviaciones de la envolvente de se\u00f1al esperada.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a782e5f elementor-widget elementor-widget-spacer\" data-id=\"a782e5f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5df8801 elementor-widget elementor-widget-video\" data-id=\"5df8801\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/youtu.be\\\/jj892pNsVyQ&quot;,&quot;loop&quot;:&quot;yes&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div class=\"elementor-video\"><\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-269b2d2 elementor-widget elementor-widget-spacer\" data-id=\"269b2d2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-57a9b4c elementor-widget elementor-widget-text-editor\" data-id=\"57a9b4c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3><span style=\"color: #839939;\">Un claro ahorro de tiempo y costos.<\/span><\/h3>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-cead5d7 elementor-widget elementor-widget-text-editor\" data-id=\"cead5d7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><span style=\"font-size: 16px;\"><b><i>La flamante generaci\u00f3n de m\u00e1quina de mesa rotatoria CNC Dimac mcv6 es el modelo que obtiene m\u00e1s beneficios \u2013 junto con el modelo m\u00e1s vendido mcv5 \u2013 de la aplicaci\u00f3n de la tecnolog\u00eda HT NDT en t\u00e9rminos de ahorro de tiempo y costos. La innovadora estaci\u00f3n de corrientes de Foucault permite clasificar una amplia gama de piezas complejas por clases de dureza con altas tasas de producci\u00f3n.<\/i><\/b><\/span><\/p><p><span style=\"font-size: 16px;\">La estaci\u00f3n HT de Dimac <b>mcv5<\/b> y <b>mcv6<\/b> utiliza dos sondas de bobina de corrientes par\u00e1sitas de \u00faltima generaci\u00f3n: una sonda de referencia en el puesto de trabajo del operador y una sonda de prueba situada sobre la mesa de vidrio. El sistema proporciona resultados instant\u00e1neos mientras est\u00e1 en funcionamiento, lo que permite procesar hasta 300 piezas por minuto.<\/span><\/p><p><span style=\"font-size: 16px;\">El procedimiento de configuraci\u00f3n se basa en un proceso de aprendizaje y requiere muestras l\u00edmite OK y NOK disponibles en el lugar del operador.<\/span><\/p><p><span style=\"font-size: 16px;\">La secuencia de configuraci\u00f3n se puede resumir de la siguiente manera:<\/span><\/p><ul style=\"list-style-type: disc;\"><li><span style=\"color: var( --e-global-color-text ); font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-size: 16px; font-weight: var( --e-global-typography-text-font-weight );\">el operador coloca una muestra v\u00e1lida en la sonda de bobina de referencia;<\/span><\/li><li><span style=\"color: var( --e-global-color-text ); font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-size: 16px; font-weight: var( --e-global-typography-text-font-weight );\">El dispositivo de corrientes par\u00e1sitas detecta la permeabilidad magn\u00e9tica de esa muestra OK.;<\/span><\/li><li><span style=\"color: var( --e-global-color-text ); font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-size: 16px; font-weight: var( --e-global-typography-text-font-weight );\">El operador activa el procedimiento del asistente para registrar los datos de referencia de la sonda de bobina de referencia.;<\/span><\/li><li><span style=\"color: var( --e-global-color-text ); font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-size: 16px; font-weight: var( --e-global-typography-text-font-weight );\">el lote de piezas que se va a clasificar se puede colocar en el sistema de alimentaci\u00f3n;<\/span><\/li><li><span style=\"color: var( --e-global-color-text ); font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-size: 16px; font-weight: var( --e-global-typography-text-font-weight );\">El operador realiza la clasificaci\u00f3n de una primera cantidad de 20-30 piezas para ense\u00f1ar la respuesta de la bobina de prueba, luego se detiene la m\u00e1quina.;<\/span><\/li><li><span style=\"font-size: 16px; color: var( --e-global-color-text ); font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-weight: var( --e-global-typography-text-font-weight );\">El dispositivo de corrientes par\u00e1sitas compara los datos de referencia de la pieza correcta con la se\u00f1al generada por el paso de las 30 piezas por debajo de la bobina de prueba.;<\/span><\/li><li><span style=\"font-size: 16px; color: var( --e-global-color-text ); font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-weight: var( --e-global-typography-text-font-weight );\">El procedimiento del asistente y su algoritmo calculan la envolvente de las se\u00f1ales ense\u00f1adas y establecen autom\u00e1ticamente los valores umbral de clasificaci\u00f3n.;<\/span><\/li><li><span style=\"font-size: 16px; color: var( --e-global-color-text ); font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-weight: var( --e-global-typography-text-font-weight );\">El operador no tiene que hacer nada m\u00e1s, solo tiene que pulsar el bot\u00f3n INICIAR CICLO y poner en marcha la m\u00e1quina clasificadora.;<\/span><br \/><span style=\"font-size: 16px; color: var( --e-global-color-text ); font-family: var( --e-global-typography-text-font-family ), Sans-serif; font-weight: var( --e-global-typography-text-font-weight );\">Sin embargo, el sistema permite al operador ajustar el umbral y mejorar la precisi\u00f3n de la configuraci\u00f3n en caso de necesidad.<\/span><\/li><\/ul><p><span style=\"font-size: 16px;\">El nuevo concepto reduce el tiempo y los costos del proceso de clasificaci\u00f3n 100% al hacer que las tareas de los operadores sean mucho m\u00e1s eficientes, as\u00ed como al agilizar el trabajo de gesti\u00f3n de calidad.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4de53c3 elementor-widget elementor-widget-spacer\" data-id=\"4de53c3\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a5f528a elementor-widget elementor-widget-video\" data-id=\"a5f528a\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/youtu.be\\\/aqvpPKSXZOI&quot;,&quot;loop&quot;:&quot;yes&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div class=\"elementor-video\"><\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4338619 elementor-widget elementor-widget-spacer\" data-id=\"4338619\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-5bf1b98 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"5bf1b98\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-2935a97\" data-id=\"2935a97\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-5dade25 elementor-align-justify elementor-widget elementor-widget-button\" data-id=\"5dade25\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/www.dimacsrl.com\/es\/mcv6\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">M\u00c1S INFORMACI\u00d3N SOBRE MCV6<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-3d18de9\" data-id=\"3d18de9\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-d52a956 elementor-widget elementor-widget-spacer\" data-id=\"d52a956\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Quality control of\u00a0safety-critical parts Heat treatment is very important for automotive safety fasteners. It\u2019s a delicate process which could be monitored by the modern Industry 4.0 technologies but still requires a final 100% analysis of each part before the shipment, in order to fulfill the automotive supply chain requirements. Heat Treatment Control is surely a [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":13460,"comment_status":"closed","ping_status":"open","sticky":false,"template":"elementor_theme","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"footnotes":"","_members_access_role":[],"_members_access_error":""},"categories":[13],"tags":[33,60,62,22,35,23,24,36,37,38,39,28,29],"class_list":["post-9978","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-crack-detection","tag-cracks","tag-eddy-current","tag-fasteners","tag-heat-treatment","tag-industria-4-0","tag-inspection","tag-ndt","tag-ndt-control","tag-ndt-station","tag-quality","tag-selezione","tag-sorting-it"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>How to prevent premature fastener failures with heat treatment - Dimac - Automatic Quality Control Systems<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.dimacsrl.com\/es\/archives\/how-to-prevent-any-premature-fastener-failures-with-heat-treatment\/\" \/>\n<meta property=\"og:locale\" content=\"es_MX\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"How to prevent premature fastener failures with heat treatment - Dimac - Automatic Quality Control Systems\" \/>\n<meta property=\"og:description\" content=\"Quality control of\u00a0safety-critical parts Heat treatment is very important for automotive safety fasteners. It\u2019s a delicate process which could be monitored by the modern Industry 4.0 technologies but still requires a final 100% analysis of each part before the shipment, in order to fulfill the automotive supply chain requirements. 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