spc-evo

Automatische mobile Einheit für SPC-Kontrollen bei gleichzeitiger Feinausblendung
CASE STUDY
spc-evo
spc-evo

SPC-EVO represents a meaningful case study of the SPC-Dimac application alongside fine-blanking production. The handling of pieces is entrusted to a patented motorized plug-and-play blister to feed the parts in the working area, filled off-line by operators. The machine managed the complete dimensional control and quality inspection of both the faces of washers and flat parts. 

Arbeitsbereich

About 100 different washers and flat components form fine blanking, with dimensions up to 24 mm.
From 3 to 15 pieces for every batch to control, directly coming from the shopfloor.
This kind of machine is suitable for generic flat parts up to 25 mm of maximal dimension and 10 mm high.

Verfügbare Maßnahmen

Complete range of dimensional controls for diameters, lengths, angles, and radii. Inspection of both faces of the part in black and white and tone of gray images. Real-time display of the measurements trend and collection of statistic data.
High-resolution cameras, special optics, and illuminators allow micrometric resolution with an accuracy of up to 5 μm. Special measuring tools for complex geometries, radii, and theoretical quotes complete the range of possibilities.

Equipment and Functioning
  • Motorized plug-and-play blister to feed the parts in the working area: off-line filling the blister with parts by operator – lock the blister to SPC-EVO and press the start cycle button
  • Blister rotates 1 step dragging the first part on the motorized glass table  
  • The images of both faces of the part are acquired by a couple of high-res digital cameras with bi-telecentric optics and dedicated lighting. They are processed by custom algorithms for dimensional analysis and surface defect detection
  • Inspected parts are fed one by one at the operator picking position, the operator can collect them or carry out additional measurements by USB caliper or perform additional attribute checking. As an option, parts can be automatically flapped as OK and NOK into separate channels
  • The blister drags the next part onto the glass rotary table
  • The working cycle is complete once the blister is empty
spc-evo
spc-evo
Options and Available Functions
  • Statistics reports in HTML TXT or EXCEL format
  • Automatic parameter computation Ʃ, Cp, Cpk. with graphic display of the Gauss curve
  • Complex surface controls – Detection of surface defects on edges, presence and defects of welding spots, presence of burrs on external or internal contours, checking the inner and outer contours profile envelope
  • Safe data backup by embedded UPS
  • Operator Account ruled by password with privileged access levels, Operator ID aggregated to the SPC session data report
  • Unlimited number of inspection plans, retrievable by the part number, drawing number or barcode reader
  • Online remote service for technical support, training, software upgrades or troubleshooting
  • Automatic system to sort OK and NOK parts
spc-evo

FAST
Bis zu 100 Maßnahmen
in weniger als 1 Sekunde

spc-evo

DATEN ZUM ERP
Gemeinsame Nutzung in Echtzeit
mit ERP-System

spc-evo

ACCURATE
Mikrometrische Auflösung 
und Wiederholbarkeit 
up to 5 μm

spc-evo

RUGGED
Konzipiert für den Werkstattbereich
Umwelt

spc-evo

EASY TO USE
Automatisch 
Schnelle Einrichtung

spc-evo

ZUVERLÄSSIG
Keine menschlichen Fehler
Berührungslose Messungen
Keine Teilespannung

The Zero-defect
Factory

100% SORTIERUNG & SPC: EIN NEUER ANSATZ FÜR DIE ORGANISATION VON QUALITÄTSBETRIEBEN

Alle Dimac-Maschinen sind für einen innovativen Ansatz in der Organisation von Qualitätsbetrieben konzipiert, der integriert SPC-Kontrollen, Qualitätskontrollen 100% und das IT-System des Unternehmens um die Metallindustrie zu einer NULL-FEHLER-ZUKUNFT.

spc-evo

Die
Null-Fehler
Factory

100% SORTIERUNG & SPC: EIN NEUER ANSATZ FÜR DIE ORGANISATION VON QUALITÄTSBETRIEBEN

Alle Dimac-Maschinen sind für einen innovativen Ansatz in der Organisation von Qualitätsbetrieben konzipiert, der integriert SPC-Kontrollen, Qualitätskontrollen 100% und das IT-System des Unternehmens um die Metallindustrie zu einer NULL-FEHLER-ZUKUNFT.