mcv2-xtr

Automatic glass “V-track” machine for 100% inspection and sorting cylindrical parts  up to 130 mm

100% inspection and sorting machine with glass/metallic “V-track” sliding chute, characterized by high productivity at low cost. Optimized for optical dimensional inspection of pins, studs and other cylindrical components with main development along the axis of symmetry (recommended length-to-diameter ratio > 2), with diameters in the 3-25 mm range and lengths in the 7-130 mm range, it can also be used for light bolts, springs and other components.

Example of fasteners for mcv2
Example of fasteners for mcv2

The machine works by Dimac MCVx 2.0 vision software and control system, supported by Dimac PLC-managed handling system.

WORKING RANGE

Screws, fittings, stud pins, special and turned parts having a 1:2 ratio between the maximum diameter and length, typically in the range:

HEAD DIAMETER: up to 25 mm
SHANK DIAMETER: 3-25 mm
MINIMUM LENGTH: 3x max diameter 
MAXIMUM LENGTH130 mm

AVAILABLE CONTROLS 
  • Side dimensional camera 
  • Eddy current heat treatment control station 
AVAILABLE FUNCTIONS
  • Multilanguage, user-friendly interface for the free creation of new recipes
  • Unlimited number of recipes and control plans
  • Sorting statistics, measurements, and defects reports available for ERP exchange
  • Users’ login is regulated by password and hierarchical privileges
  • Offline monitoring
  • Data backup system by UPS
  • Close circuit air conditioning, IP 55 electrical cabinet, Fanless PC for dust and oil protection
  • All Dimac machines are built to be upgradable
OPTIONAL EXTRA
  • Isolation transformer 
  • Bar code reader to load recipes
  • Metering for power and air consumption (Transaction 5.0 compliance)
  • Data collection in real-time
  • Offline programming
  • Loaders and vibrating hoppers
  • Boxing machines
  • MSA / metrological report at the delivery and periodically
  • Guarantee expansion and maintenance programs
Dimac_mcv2XTR_mac

FAST
Up to 350 Pcs/min 
production

ACCURATE
Up to +/- 0,01 mm 
accuracy

NON-STOP FEED
5 minutes
changeover

HIGH EFFICIENCY
No matter
the parts orientation

EASY TO USE
Easy software
interface

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PLAYLIST VIDEO

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100% SORTING & SPC: A NEW APPROACH TO QUALITY FACTORY ORGANIZATION

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The
Zero-defect
Factory

100% SORTING & SPC: A NEW APPROACH TO QUALITY FACTORY ORGANIZATION

All Dimac machines are designed for an innovative approach to quality factory organization that integrates SPC controls, quality 100% controls, and the company IT system to drive metal component industries towards a ZERO-DEFECT FUTURE.