To leverage real-time data effectively, integrated with ERP systems and other quality control machines, many companies are adopting automated SPC (Statistical Process Control) in their production processes.
This approach is a key development in Industry 4.0, which aims to create smarter and more interconnected factories.
One of the main challenges is ensuring data reliability, even when measurements are taken by operators without specialized training, often working in environments contaminated with dust and oil.
To guarantee the accuracy and dependability of SPC measuring instruments, procedures such as Measurement System Analysis (MSA) normed and promoted by AIAG (Automotive Industry Action Group) are used.
Among these, MSA3 is the most critical because it requires the instrument to be used under normal working conditions, including the potential influence of dirt and contaminants present in the workshop.
SPC-Dimac: Designed for the Shopfloor
Creating measuring tools capable of passing MSA3 procedures in a workshop environment is a significant technological challenge. Dimac’s patented solution addresses this need by offering reliable instruments. Its key features include:
- Image interpretation algorithms resistant to dirt and dust, capable of maintaining an accuracy of up to 0.001 mm.
- The ability for operators to validate measurements in case of anomalies and to repeat measurements that could interfere with the process.
- A robust structure suitable for direct positioning in the workshop, reducing the need for a metrology room.
When combined with Dimac mcv sorting machines, these systems significantly improve overall product quality and factory efficiency, thanks to effective information sharing throughout all process stages, starting from control recipe management.
Custom SPC Solutions for Every Production Need
Dimac offers a complete range of SPC units suitable for all types of metal parts. Thanks to the versatility of its models, the working range spans from 1 mm to over 1 kg, with no shape limitations.